Small-run single-serve powder sachets manufactured in-house in Brisbane — with powder blending, printed film, packaging artwork and fulfilment available through MHS.
Trials from December 2026. Full production runs from January 2027.
Manufacturing Health Solutions (MHS) is bringing powder sachet manufacturing in-house for Australian supplement, functional food and wellness brands.
The service exists for brands that need a single-serve format without committing to the very large minimum runs that automated sachet lines normally demand. Where most sachet quotes start in the tens of thousands of units, ours starts at a fraction of that.
Powder sachet packing for single-serve formats from 5 g to 50 g fill weight. We supply the sachet film and run the filling, sealing and batch coding against your approved specification. Priced per sachet on volume breaks from a minimum order of 2,000 sachets. Powder blending, graphics and final unit packing are separate services and are quoted alongside.
We manufacture food products only. Claims and labelling must comply with FSANZ requirements. TGA-listed therapeutic products are not part of this service.
Powder filled and sealed into single-serve sachets, film included.
Single-serve hydration powders where dosing accuracy and portability are the product.
Per-serve formats that remove the scoop and travel with the customer.
Daily-serve blends packed to a consistent fill weight, run after run.
Higher fill weights up to 50 g per sachet, subject to powder flow and density.
Sachets for product trial, events, launch campaigns and subscription inserts.
Multiple flavours or formulas packed to a single carton or pack configuration.
The rate covers the printed sachet film and the packing run itself. Powder blending, artwork setup, retail cartons, testing and freight are quoted alongside it.
Final pricing is confirmed once we have reviewed the powder, the serving weight, the sachet format and the production quantity. Artwork setup is a one-off graphics fee at project start, not a cost carried on every run.
Automated filling is unforgiving about how a powder behaves. A blend that scoops perfectly into a tub can bridge, dust or segregate on a sachet machine, and that shows up as fill-weight variation or failed seals rather than as an obvious fault.
Powders with difficult flow characteristics may need a production trial, a formula adjustment, or a different packing approach before commercial manufacture. It is cheaper to find that out in a trial than in a production run.
Production trials open from December 2026 and full commercial runs from January 2027. Briefs submitted now are assessed and scheduled ahead of the first runs.
Formulation → raw materials → powder blending → sachet artwork → printed film → sachet packing → retail cartons → warehousing → 3PL fulfilment.
Use the complete pathway, or engage MHS only for the stages you need. Sachet packing works as a standalone service for a production-ready powder.
If the product is already manufactured elsewhere, existing sachet samples, packaging specifications and production documentation help us assess compatibility much faster.
From 2,000 sachets - 5 g to 50 g fill weight. The minimum may move for unusual powders, non-standard sachet dimensions or special packaging configurations, and we confirm it when we review the product.
Production trials open from December 2026 and full commercial runs from January 2027. Briefs can be submitted now so the product is assessed and scheduled ahead of the first runs.
Sachet packing runs at $0.67-$0.48 per sachet - MOQ 2,000. Price breaks (ex GST), sachet film and packing included: 2,000-4,999 sachets - $0.67 each 5,000-9,999 sachets - $0.56 each 10,000+ sachets - $0.48 each Minimum order 2,000 sachets ($1,340 ex GST). Powder blending, graphics and final unit packing are quoted separately. The rate covers the sachet film and the packing run. Powder blending, artwork setup and final unit packing are quoted separately.
The line runs powder fills from 5 g to 50 g per sachet. Suitability inside that range still depends on bulk density and flow, so very light, very dense or poorly flowing powders are assessed individually.
Yes. Printed rollstock is supplied and included in the per-sachet rate. The artwork setup that prepares the print-ready film is a separate one-off graphics fee at project start, not a cost carried on every run.
Yes. We can blend the powder and then pack it into sachets in one project. Powder blending is a separate manufacturing service and is quoted alongside the sachet packing rate.
Yes, subject to our intake, documentation and quality requirements. We also need to confirm the powder actually runs through the filling system before it is scheduled.
Yes. Our in-house graphics team prepares sachet artwork, dielines and print-ready film, and coordinates the printer. That setup is quoted as a one-off graphics project.
Yes. Cartoning, multipacks, variety packs and shipping cartons are quoted separately from the sachet packing rate, along with the carton sourcing and artwork behind them.
Yes, subject to production suitability and the minimum run. Single-serve sachets suit product sampling, events, introductory packs and subscription inserts.
Not always. A trial is recommended where powder flow, fill accuracy or seal performance cannot be confirmed from existing production information.
No. This service covers food-type supplements and foods made within FSANZ requirements. Therapeutic goods requiring TGA listing are a separate regulatory pathway we do not manufacture.
Send us your formula, serving size, target quantity and packaging requirements. We will confirm whether the product suits the line and what is needed to get it production-ready before the first runs open.